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Transforming Manufacturing with Custom Automation

Custom automation has revolutionized manufacturing, providing unprecedented efficiency, accuracy, and productivity. Manufacturers can optimize their processes and achieve significant benefits by automating various tasks such as part feeding, part transport, material joining, machine vision, electrical testing, and weight verification.

Assembly
In the realm of assembly, custom automation is a game changer. It streamlines side-of-line assembly processes and minimizes operator involvement, resulting in increased throughput, reduced labor costs, and improved product quality.

Part Feeding
Whether using vibratory feeders, step feeders, or flex feeders, custom automation ensures that each part is presented to the assembly line precisely when needed. This reduces cycle times and eliminates errors associated with manual feeding, ensuring consistent results and removing variability.

Part Transportation
With rotary dials, MTA's machine chassis, and conveyors, custom automation solutions facilitate seamless part transportation. They ensure smooth transitions between different stages of assembly, reducing downtime and enhancing overall productivity.

Material Joining
Automated material joining processes deliver consistent, high-quality results from welding and soldering to adhesive and ultrasonic welding. Laser welding, clinching, and fasteners ensure precise and reliable joins, boosting the finished product's quality and durability.

conveyor tub flip machine
automated tub flip machine

Testing
In the world of manufacturing, rigorous testing is a necessity, not an option. Custom automation plays a crucial role here, with tools like machine vision, electrical testing, and weight verification ensuring that every product meets the set standards.

Machine Vision
Unlike human inspectors, machine vision systems can perform a wide range of inspection tasks at high speed and without fatigue. Machine vision systems provide accurate and consistent results, from verifying part presence and position to checking for defects and performing dimensional measurements.

Electrical Testing
Automated electrical testing systems can test complex electronic assemblies quickly and accurately. They can detect issues such as open circuits, short circuits, incorrect component values, and poor solder joints, ensuring that every product that leaves the manufacturing plant is fully functional and reliable.

Weight Verification
Automated weight verification systems ensure that each product is within the acceptable weight range, indicating that all parts have been correctly assembled. These systems can detect missing or excess components, preventing defective products from reaching the market.

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